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Under-curing occurs when the adhesive powder melts but fails to flow fully into the ink, resulting in a brittle, crystalline texture that peels easily after washing. Conversely, over-curing is caused by excessive or uneven heat, which can scorch the powder, warp the film, and lead to cracked or low-quality transfers.

While a sole proprietorship is simpler to set up, it offers no protection between your personal and business assets. An LLC provides important personal liability protection, shielding your personal finances from business debts, while still being treated as a 'disregarded entity' for tax purposes.

No, it is highly recommended to keep your flash dryer as a backup. It remains an excellent tool for small, urgent one-off jobs or as a vital contingency measure if your primary conveyor oven requires maintenance, ensuring your production workflow is never fully halted.

POD platforms include significant built-in markups to cover garment sourcing, printing, and logistics, which erodes your profit margins as you scale. By transitioning to a hybrid DTF model, you source your own blanks and outsource the printing of transfers, allowing you to capture the markup that POD providers previously collected, resulting in significantly higher profit per unit.